EddyStar Max - Eddy Current Sorting System
High-speed eddy current sorting system with 2 upper and 2 lower gates and a wide 150 x 90 mm display, for material, hardness and heat-treatment sorting.
Key specifications
| Display | 150 x 90 mm wide screen |
|---|---|
| Thresholds / gates | 2 upper and 2 lower gates |
| Sorting parameters | Multi-parameter (grade, heat treatment, hardness, alloy, coating thickness, case depth) |
| Feeding options | Vibratory bowl, linear, conveyor, gravity feed |
| Automation | Cobot / industrial robot handling, PLC control, sensor part tracking |
| Documentation | Data logging and traceability |
| Manufactured in | Ambattur, Chennai |
Need a quote or a custom build?
Tell us your part, volume and inspection requirement — our engineers will size the right configuration.
WhatsApp usKey features
High-speed sorting
Designed for continuous production lines.
Advanced signal processing
Accurate differentiation of materials.
2 upper + 2 lower gates
More precise defect discrimination.
Wide 150 x 90 mm display
Better signal visibility and easier analysis.
Real-time monitoring
Live signal display and sorting feedback.
Data logging & traceability
Ensures quality documentation.
Robust construction
Suitable for industrial environments, minimal maintenance.
Multi-parameter sorting
Several inspection criteria at the same time.
Eddy current sorting is a highly reliable non-destructive testing technique used to identify variations in material composition, hardness and heat-treatment condition in metallic components. Eddystar Max brings precision, speed and reliability to continuous production lines and 100% inspection.
Working principle
An alternating current through the probe coil generates a changing magnetic field. When a conductive component enters the field, eddy currents are induced, and any variation in the material alters the impedance. The signal is analysed and classified for sorting.
Sorting criteria
- Material grade differences
- Heat treatment variations
- Hardness differences
- Alloy composition
- Coating thickness (selective applications)
- Case depth (certain applications)
Applications
- Automotive - fasteners, shafts, gears, bearings and more
- Aerospace - critical safety components
- Forging & heat treatment units - sorting of mixed batches
- Steel & metal processing - alloy verification
- Manufacturing & assembly lines - 100% inspection of components
Automation & feeding systems
Fully automated sorting solutions tailored to your production: vibratory bowl feeders, linear feeders, conveyor-based and gravity-feed systems, with cobot or industrial-robot handling, PLC-based control and sensor-based part tracking.
Custom design capability
Custom-built machines based on component geometry, integration with existing production lines, multi-channel sorting, high-speed rejection mechanisms, and online or offline inspection set-ups. Every system ships with customised fixtures and coils, installation and commissioning, operator training and after-sales support.
Gallery
Need a sorting system for your component?
Send us your part drawing or sample - we design the coils, fixtures and automation to suit.
WhatsApp
Eddy Current Sorting Station with Laser Marking
Custom-built automated eddy current sorting station with PLC/HMI control, stack-...
Inclined Tray Eddy Current Sorting Machine
Special-purpose inclined tray sorting machine with two eddy current stations and...
AUTOMATIC EDDY CURRENT SORTER
Robot-Automated Inspection Cell
Industrial-robot loading cell that picks components (engine valves shown) and pr...
Eddy Current Metal Sorting
Eddy Current Sorting is widely used in the Aerospace & Automobile that require i...
